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Pyrolysis Plant

We are engaged in offering Tyre Pyrolysis Plant, which is appreciated by our client for its best quality. Pyrolysis plant is renewable energy generation system. Pyrolysis plants are designed to generate quality fuel from polymer waste. Pyrolysis can be used to reprocess the tyres into fuel gas, fuel oil, solid residue (steel wire) and carbon black.


Pyrolysis Plant



Hotest Waste Tyre Pyrolysis Plant to Oil

Hotest Waste Tyre Pyrolysis Plant to Oil

The oil Capacity of Hotest Waste Tyre Pyrolysis Plant to Oil is bigger then the 4th Generation and it could be equipped with the automatic pumping System. Pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial Pyrolysis is a process to treat the rubber and industrial plastic wastage as well.

Features:

 

  • The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre )
  • During the process different vacuum values are applied in pre-determined temperatures and in different phases. different gases are obtained and the condensed gas is stored as a fuel-oil in tanks
  • System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent
  • The system creates an alternate source of energy to replace petroleum products and natural gas
  • The process can be applied to all rubber based materials
  • Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas
  • Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production
  • The most cost-effective wastage tyre recycling technology in the world
  • Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand )
  • During and after the process; no soil, water or air pollution is observed
  • No chemical ingredients are used in process
  • 100 % wastage tyre recycling is achieved ( No churn left after the process )


Specifications:

 

  • Fuel oil: 40% to 45%
  • Carbon black: 30% to 35%
  • Steel wire: 10% to 15%
  • Gas: 10% to 12%


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/A (Documents Against Acceptance), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Set
  • Port of Dispatch: Nahvaseva port Mumbai
  • Production Capacity: 10 ton
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tyre Pyrolysis Plant

Waste Tyre Pyrolysis Plant

Item Code: WTP09

The pyrolysis method for Waste Tyre Pyrolysis Plant used tyres is a technique which heats whole or shredded tyres in a reactor vessel containing an oxygen free atmosphere and a heat source. In the reactor the rubber is softened after which the rubber polymers continuously breakdown into smaller molecules. These smaller molecules eventually vaporize and exit from the reactor.These vapors can be burned directly to produce power or condensed into an oily type liquid, generally used as a fuel. Some molecules are too small to condense. They remain as a gas which can be burned as fuel. The minerals that were part of the tyre, about 40 to 45 % by weight, are removed as a solid. When performed well a tyre pyrolysis process is a very clean operation and has nearly no emissions or waste.

Features:

  • The properties of the gas, liquid and solid output are determined by the type of feed stock used and the process conditions
  • For instance whole tyres contain fibers and steel. Shredded tyres have most of the steel and sometimes most of the fiber removed
  • Batch wise Process is done by tyre pyrolysis
  • The steel can be removed from the solid stream with magnets for recycling. The remaining solid material often referred to as "charcoal"

Specifications:


  • Power: 15kw
  • Thickness: 14,16mm
  • DImension: 2800 * 3600


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), T/T (Bank Transfer), Other
  • Minimum Order Quantity: 1 Sets
  • Port of Dispatch: Nhavasheva port mumbai
  • Production Capacity: 10 ton
  • Delivery Time: 45 DAYS
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Pyrolysis Plant

Pyrolysis Plant

We have installed a highly sophisticated and advanced Pyrolysis plant which uses Pyrolysis technology. This plant uses 100% waste tyre for recycling. The complete process is eco-friendly, as it does not use chemical ingredients. Further, the process is free from any form of pollution. The plant helps in producing economical products and also solves tyre wastage problem. Furthermore, it saves from various diseases, which are likely to be spread from tyre waste. This is the most cost-effective waste tyre recycling technology in the world and can be applied to all rubber based material. The products extracted from this system are by-products of tyre production and can be widely used as alternative source of energy for petroleum products and natural gas.

 

Pyrolysis process:


  • Pyrolysis can be used to reprocess the tyres into fuel gas, fuel oil, solid residue (steel wire) and carbon black
  • A pyrolysis method which produces activated carbon and high-grade carbon black
  • The waste tyres are mainly composed of long chain of C-H molecules
  • The major source is from process of pyrolysis, separation and compounding of Oil
  • The technology of pyrolysis, cracking, and monomerisation of used tyres is always a hot topic

 

Features:

 

  • The process has a duration of 4 to 12 hours depending on the amount and type of tyre
  • Different vacuum values are applied in decided temperatures
  • In different phases, various types of gases are produced and condensed gas is stored as fuel-oil in tanks
  • The production capacity of our plant is 10 ton/day and its multiple
  • Each recycled ton of tyre preserves 10 tons of CO2 that is a major greenhouse gas
Specifications:


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/A (Documents Against Acceptance), T/T (Bank Transfer), Other
  • Port of Dispatch: Nahvaseva port
  • Production Capacity: 10 ton
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tyre Recycling Plant

Waste Tyre Recycling Plant

 We have installed a highly sophisticated and advanced 5th Generation Waste Tyre Recycling Plant, which uses Pyrolysis technology. This plant uses 100% waste tyre for recycling. The complete process is eco-friendly, as it does not use chemical ingredients. Further, the process is free from any form of pollution. The plant helps in producing economical products and also solves tyre wastage problem. Furthermore, it saves from various diseases, which are likely to be spread from tyre waste. This is the most cost-effective waste tyre recycling technology in the world and can be applied to all rubber based material. The products extracted from this system are by-products of tyre production and can be widely used as alternative source of energy for petroleum products and natural gas.

Features:


  • 100% wastage tyre recycling is achieved (No churn left after the process)
  • No chemical ingredients are used in process (environment friendly)
  • During and after the process; no soil, water or air pollution is observed
  • Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand)
  • The most cost-effective wastage tyre recycling technology in the world
  • Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production
  • Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas
  • The process can be applied to all rubber based materials
  • The system creates an alternate source of energy to replace petroleum products and natural gas
  • System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent
  • The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks
  •  Two horizontal condenser, the cooling area of one horizontal condenser can be equaled with more than three vertical condensers. And also, the cooling way is longer than vertical condenser, in this way, the oil output will be guaranteed

Specifications:


  • 5th Generation Waste Tyre Recycling Plant 
  • First Time In India 
  • 45% Pyrolysis Oil, 35% Carbon
  • 12 % Steel, 8% Gas


Other Information
  • Pay Mode Terms: T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Dozen
  • Production Capacity: 10 Ton
  • Delivery Time: 2 Months
  • Packaging Details: Container Packing



Tyre Pyrolysis plant

Tyre Pyrolysis plant

Item Code: WTP06

Tyre Pyrolysis plant is renewable energy generation system.Tyre Pyrolysis plants are designed to generate quality fuel from polymer waste. Pyrolysis system or pyrolysis plant is an industry for conversion of waste and tyre into usable products like Pyrolysis oil (Fuel oil), Carbon black, Steel wire, Hydrocarbon gas.

Features:

  • Recover energy and value from waste in form of fuel and charcoal
  • Reduce tyre land pollution
  • Eco-friendly recycling of tyre
  • Commercially viable process
  • End product is used as substitute to LDO/furnace oil
  • Perfect solution for polymer waste management
  • Raw material available
Specifications:
  • Operating temperature of Reactor is between: 300 to 350 degree c
  • Duration period of pyrolysis batch is between: 7 to 9 hours

Advantages:

  • Purest quality of pyrolysis oil as finished product
  • Use of green technology to achieve environment friendly processes
  • Automatic safely valve use to improve safely, profitability & ease of operation
  • Industry is energy self sufficient
  • No external fuel required for heating


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Sets
  • Port of Dispatch: Nahvaseva port Mumbai
  • Production Capacity: 10 TON
  • Delivery Time: 30 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Containers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet containers. It is sent via shipment through sea.




Waste Tyre Recycling Plant

Waste Tyre Recycling Plant

Item Code: 118

Waste Tyre Recycling Plant is renewable energy generation system. Waste Tyre Recycling Plant are designed to generate quality fuel from polymer waste. Pyrolysis system or pyrolysis plant is an industry for conversion of waste and tyre into usable products like: Pyrolysis oil (Fuel oil), Carbon black, Steel wire, Hydrocarbon gas


Features:

  • Recover energy and value from waste in form of fuel and charcoal
  • Reduce tyre land pollution
  • Eco-friendly recycling of tyre
  • Commercially viable process
  • End product is used as substitute to LDO/furnace oil
  • Perfect solution for polymer waste management
  • Raw material available

 

Specifications:


  • Operating temperature of Reactor is between 300 to 350 degree c
  • Duration period of pyrolysis batch is between 7 to 9 hours
  • Pyrolysis of tyre is done in the absence of oxygen
  • Scrubbing of pyrolysis oil, hydrocarbon gases and fuel gases to prevent pollution


Advantages:


  • Purest quality of pyrolysis oil as finished product
  • Use of green technology to achieve environment friendly processes
  • Automatic safely valve use to improve safely, profitability & ease of operation
  • Industry is energy self sufficient
  • No external fuel required for heating


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Port of Dispatch: Nahva seva port mumbai
  • Production Capacity: 10 Ton
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Good Profitable Waste Tyre Recycling Plant

Good Profitable Waste Tyre Recycling Plant

Item Code: WT010

Company Profile:

Anjali Exim with its unique renewable technology has come up with a concept of setting new standard in renewable energy that includes using of waste tyres as a raw material and producing green fuel oil, carbon black, steel and gas. With global warming and utilization of rubber, it has now become necessary to recycle the waste and convert it in fuel oil in such a way that it is environment friendly. This is a unique technology and can change energy market scenario in a big way. Anjali Exim has a team of experienced and expert recycling, consulting and marketing Professionals that work hard for obtaining renewable energy from the waste. Our professionals have worked in different countries. We are also working in the sector of laser systems, solar panels, and textile and construction business.

Feature : 
 100% recycling of tyre wastage is achieved (No churn left after the process)

No chemical ingredients are used in process (environment friendly)

During and after the process; no soil, water or air pollution is observed.

Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand)

The most cost-effective wastage tyre recycling technology in the world.

Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.

Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas.

The process can be applied to all rubber based materials.

The system creates an alternate source of energy to replace petroleum products and natural gas.

System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.

The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.

Safety

1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak. Professional heating treatment and x-ray detection chamber are especially for welding.

 2. Vacuum system will prevent oil gas from going back to reactor and causing accident.

 3. Professional thermometer, pressure gauge and safety valve.

 4. It is dangerous to burn exhaust gas (C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.

 

 Long service life

 1. Material: Q245R/345R special steel plate, thickness 14-16mm

 2. Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.

 3. The service life of the reactor will be 5-6 years

 

 Energy saving:

 1. Well sealing for heating system, no gas leak and saving fuel.

 2. The exhaust gas will be recycled for reactor heating. 

 


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer), Other
  • Minimum Order Quantity: 1 Sets
  • Port of Dispatch: Nahvaseva port Mumbai
  • Production Capacity: 10 ton
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Tyre Recycling Plant

Tyre Recycling Plant

Features of the plant:

  • 5th Generation Tyre recycling Plant
  • Unique design
  • More output of oil and less Gas
  • Efficient technology
  • More safety devices
  • Risk free plant


Other Information
  • Pay Mode Terms: Other
  • Minimum Order Quantity: 1 Dozen
  • Port of Dispatch: Nahva seva port mumbai
  • Delivery Time: 60 days
  • Packaging Details: container



Tyre Oil Plant

Tyre Oil Plant

Tyre To Oil Plant1) Fuel oil produce.
2) Multiple oil uses.
3) Comparable to furnace oil.
4) Used for fuel purpose. 


Other Information
  • Pay Mode Terms: Other
  • Port of Dispatch: Nahvaseva port Mumbai
  • Production Capacity: 100
  • Delivery Time: 45 days



Best Tyre Recycling

Best Tyre Recycling

Item Code: AZ

1) Waste to best.
2) Helps in reducing pollution.
3) Waste to energy.
4) High yield plant. 


Other Information
  • Pay Mode Terms: Other
  • Minimum Order Quantity: 1 Dozen
  • Port of Dispatch: Nhavasheva port
  • Production Capacity: 100
  • Delivery Time: 45 DAYS



Best Business For Waste Tyre Recycling Plant

Best Business For Waste Tyre Recycling Plant

Item Code: WTP30

company Profile:
Anjali Exim with its unique renewable technology has come up with a concept of setting new standard in renewable energy that includes using of waste tyres as a raw material and producing green fuel oil, carbon black, steel and gas. With global warming and utilization of rubber, it has now become necessary to recycle the waste and convert it in fuel oil in such a way that it is environment friendly. This is a unique technology and can change energy market scenario in a big way. Anjali Exim has a team of experienced and expert recycling, consulting and marketing Professionals that work hard for obtaining renewable energy from the waste. Our professionals have worked in different countries. We are also working in the sector of laser systems, solar panels, and textile and construction business. 
Working process of waste tyre recycling plant:

a.)  The raw material is put into reactor, and then seal the feed inlet system.

b. )Burned the fuel material(coal,wood,natural gas or oil) in the combustion system. The reactor will slowly heat,when the temperature reach around 250 degree Celsius,it will produce oil gas. Oil gas will be processed by our technology,then gone to cooling system to cold liquid oil. The gas which can not be liquid under normal pressure,which will be send back to combustion system to instead the fuel material to burn the reactor,this also can save energy very much. After finished oil produce,the temperature of reactor will be down,at the same time,carbon black will be discharged automatically.

c. )When the temperature fall to 100 degree Celsius,worker could open the door of reactor to discharge of steel wire,and then start to another batch working.

 

Usage of Final production

A.  The Usage of Final production--FUEL OIL

Fuel oil from waste tyre are used in below industries:

(1)Power plant factory

(2)Glass factory

(3)Cement factory

(4)Ceramic factory

(5)Aluminum factory

(6)Boiler factory

(7)Central heating factory

(8)Painting factory

 

B. The Usage of Final production--CARBON BLACK

Carbon black from waste tires are used in below industries:

1. Electric cable jacketing 

2. Conveyor ban

3. Hose and doormat

4. Black nylon bag

5. Rubber additive

6. Automatic spare parts

7. Heat isolation

8. Black colorant in rubber materials

9. Plastic pipes 

10. Industries rubber products

11. Fire fighting 


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Set
  • Port of Dispatch: Nahva seva port mumbai
  • Production Capacity: 10 ton
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tyre Recycling Plant

Waste Tyre Recycling Plant

Item Code: WTP32

Waste tyre recycling plant Specifications

New design of  Waste Tyre Recycling Plant 
1.oil yield is 45%-50% 
2.most competitive price 
3.professional way of working.
4. Advance Technology 

Waste tyre recycling plant  principle and character:
The set imposes a outside force on waste rubber, whose principle is based on solid dynamics and other physics phenomena, breaking the object into smaller-sized granules. It is powder-grinding engineering unit operation. 
1. Simple technology --The equipment has a compact structure taking up little apace, high production ability.
2. Wide raw material choice -- Conventional equipments can only use steel wire tire or fiber tires for single-kind production, greatly limiting the development of raw materials. Ours can put all kinds of rubber products into production including waste shoe soles and waste rubber leftovers.
3. High automation and low energy consumption -- the whole operation can be conducted by only 4 workers, reducing cost effectively.
4. For the normal-temperature waste tire regeneration equipments developed by our company, there is no flavor, dust, waste gas, polluted water, or waste residue in the production process, entirely reaching the national environmental production standard.
5. It completely settles the issue of 100% separation of steel wire, fiber, rubber in waste tires.

 

 


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Set
  • Port of Dispatch: Nahveseva Port
  • Production Capacity: 10 - 5 ton
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tyre Recycling Plant

Waste Tyre Recycling Plant

Quick Details for Waste tyre recycling plant :

Type: Waste Tyre Recycling Plant

Brand Name: Anjali Exim

Model No - 150

Tyre machine Name : Waste Oil Machine

Colour : As you see

Material : BQ Boiler Grade

Warrenty Period : Years

Raw Material : Tyre, tube, rubber, Plastics

Life Time :- 5 Years

Capacity Of Plant : 5-10 Ton Per day

Oil Yield : 48-50%

Carbon Black : 30-35%

Steel : 10-15 %

Gas : 7-8%

Revoving Speed : 0.4 RPM

Waste Tires Refining Plant

Several characteristics of the streamlined series refining equipment

 

1. Each set of equipment are composed by ten parts:

a. main engine horizontal type revolving split processor

b. Horizontal-fixed distillation Processor

c. Feeding-in system

d. Tapping system

e. Central electrically controlled system

f. Condensation system

g. Every oil refining systems

h. fuel gas heating system (waste gas processing system)

i. Waste water processing system

j. Flue dust removal system

 

2. Domestic pioneer of this technology

1). In its key installment decomposition processor design, has thoroughly overcome the disadvantages of the domestic present vertical flat base split processor, such as bottom partial being heated non-uniformity, easy to break, low output, short service-life is short and so on, the main engine uses horizontal-type 360ostructure-0.4 R/M.

 

2). Flue dust catcher system. It matches the bidirectional water impact type tornado dust removal room, and the rate of the flue dust catch is access than 95%.

 

3. Company Commitment:

 

The company pledge that each kind of series equipment we sell have the consummation the post-sale service, a warranty period year, that thoroughly settle down customer extra worries.

 

4. Security

The main equipment is of high safety. The phase of the unliquefizable waste gas produced during the process is alkyl from C1to C4, which is dangerous when burning directly. In our process, it is transferred first through a water close device and a safety device- burning air muzzle. Before burning, we should ensure the safety of production.

Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Set
  • Port of Dispatch: Nahva Seva port Mumbai
  • Production Capacity: 10 - 5 ton
  • Delivery Time: 45 days
  • Packaging Details: Container



Waste Tyre Recycling Plant

Waste Tyre Recycling Plant

Item Code: WTP36

Waste tyre Pyrolysis process: 

·         Pyrolysis can be used to reprocess the tyres into fuel gas, fuel oil, solid residue (steel wire) and carbon black.

·         A pyrolysis method which produces activated carbon and high-grade carbon black.

·         The waste tyres are mainly composed of long chain of C-H molecules.

·         The major source is from process of pyrolysis, separation and compounding of Oil.

·         The technology of pyrolysis, cracking, and monomerisation of used tyres is always a hot topic.

Tyre pyrolysis
 

·         The pyrolysis method for recycling used tyres is a technique which heats whole or shredded tyres in a reactor vessel containing an oxygen free atmosphere and a heat source.

·         In the reactor the rubber is softened after which the rubber polymers continuously breakdown into smaller molecules.

·         These smaller molecules eventually vaporize and exit from the reactor.

·         These vapors can be burned directly to produce power or condensed into an oily type liquid, generally used as a fuel.

·         Some molecules are too small to condense. They remain as a gas which can be burned as fuel.

·         The minerals that were part of the tyre, about 40 to 45 % by weight, are removed as a solid.

·         When performed well a tyre pyrolysis process is a very clean operation and has nearly no emissions or waste.

·         The properties of the gas, liquid and solid output are determined by the type of feed stock used and the process conditions.

·         For instance whole tyres contain fibers and steel. Shredded tyres have most of the steel and sometimes most of the fiber removed.

·         Batch wise Process is done by tyre pyrolysis.

·         The steel can be removed from the solid stream with magnets for recycling. The remaining solid material often referred to as "charcoal".

 


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Set
  • Port of Dispatch: Nahveseva Port mumbai
  • Production Capacity: 10 - 5 ton
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tyre Pyrolysis Plant to Oil

Waste Tyre Pyrolysis Plant to Oil

Item Code: WTP07

Pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial Pyrolysis is a process to treat the rubber and industrial plastic wastage as well.

As a result of pyrolysis of wastage tyres one obtains,

FUEL OIL (45% to 50%)

The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 45% to 50% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.

CARBON BLACK (30% to 35%)

Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.

Carbon black produced by Pyrolysis process (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed;

  • Electric cable jacketing § Conveyor band § Carrier Bands § Hose and doormat § Black nylon bag, Plastic pipes § Rubber additive § Automotive spare parts § Black colorant in rubber materials

STEEL WIRE (10% to 15%)

Tyres contain steel wires and the amount range of 10% to 15% of the total tyre wastage. All of the steel present in the tyre can be detached after the P Valuable steel wires are pressed and sold to steel and scrap dealers.

GAS (5% to 8%)

Non-Condensable gases arise during the pyrolysis process.

 

Project Planning & Implementation (For the 10 ton/day capacity)

Construction Shed

Approx. 4000 Sq. ft.

Water Required.

100 Liters per day

Power Requirement

40 Hp.

Manpower: Worker

7 Labours.

Technical

2 Person

Manager

1

 

Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Sets
  • Port of Dispatch: Nahveseva Port
  • Production Capacity: 10 ton
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Containers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet containers. It is sent via shipment through sea.




Waste Tyre Recycling Plant

Waste Tyre Recycling Plant

Introducation:
We provide advanced technology in waste to energy recycling plant for waste tyres and waste engine oil to refining high value furnace fuel oil, clack barbon, and steel wire from the latest pyrolysis processing with low investment and low running cost. This is a great opportunity to do the right thing and also make gerat profit doing it. We are inviting entrepreneurs who are willing to do things differently.

Waste tyre recycling plant features:

1. 100% waste tyre are recycled to fuel oil, carbon black and steel wire with high efficiency.    

2. No chemical ingredients are adopted working in process which is environment friendly without pollution.    

3. During and after the recycling machine process, there are no soil, water and air pollution is generated.    

4. Generates economically valuable products out of waste tyres, these final products can be sold to factories with good price.    

5. This is the most cost-efficient waste tyre recycling technology in the world.

6. The raw materials like waste tyre or waste plastic is cheap and easy to get as so many industry wastes in our daily life. So the investment is low.    

7. This recycling working process can be applied to many rubber based materials like PE,PP,PS and ABS, etc.    

8. This tyre to fuel oil recycling system creates an alternate source of energy to replace petroleum products and natural gas.    

9. The recycling system supplies the opportunity to governments to deal with the waste tyre problem.    

10. The process of recycling pyrolysis plant has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). 

Outputs Information

    Fuel Oil:40%-45%

    Carbon Black:30%-35%

    Steel Wire:10%-15%

    The fuel oil can be used to industrial fuel for burning, or refining to diesel and gasoline.

    Carbon Black can be sold to the brick factory as internal combustion or as the raw materials of tire, shoe,             cable, etc. 


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • F. O. B. Price Order: 1300 USD
  • Port of Dispatch: Nahveseva Port
  • Production Capacity: 10-5 ton per days
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tyre Recycling Plant

Waste Tyre Recycling Plant

Item Code: WTP67

Waste tyre recycling plant:

Company Profile:

Anjali Exim with its unique renewable technology has come up with a concept of setting new standard in renewable energy that includes using of waste tyres as a raw material and producing green fuel oil, carbon black, steel and gas. With global warming and utilization of rubber, it has now become necessary to recycle the waste and convert it in fuel oil in such a way that it is environment friendly. This is a unique technology and can change energy market scenario in a big way. Anjali Exim has a team of experienced and expert recycling, consulting and marketing Professionals that work hard for obtaining renewable energy from the waste. Our professionals have worked in different countries. We are also working in the sector of laser systems, solar panels, and textile and construction business.


Features of the Plant:

·         100% wastage tyre recycling is achieved (No churn left after the process)

·         No chemical ingredients are used in process (environment friendly)

·         During and after the process; no soil, water or air pollution is observed.

·         Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand)

·         The most cost-effective wastage tyre recycling technology in the world.

·         Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.

·         Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas.

·         The process can be applied to all rubber based materials.

·         The system creates an alternate source of energy to replace petroleum products and natural gas.

·         System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.

Input Material

Tyre, Rubber, Natural Rubber, Rubber 

Output: Oil:

45-50%

Carbon black:

30-35%

Steel Wire:

10-15%

Gas:

5-8%

Land Requirement:

1500 sq. Meter with 3500 sq. ft shed

Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Port of Dispatch: Nahveseva Port Mumbai
  • Production Capacity: 10 - 5 ton per days
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tyre To Oil Plant

Waste Tyre To Oil Plant

Item Code: WTP108

 Company Profile:

Anjali Exim with its unique renewable technology has come up with a concept of setting new standard in renewable energy that includes using of waste tyres as a raw material and producing green fuel oil, carbon black, steel and gas. With global warming and utilization of rubber, it has now become necessary to recycle the waste and convert it in fuel oil in such a way that it is environment friendly. This is a unique technology and can change energy market scenario in a big way. Anjali Exim has a team of experienced and expert recycling, consulting and marketing Professionals that work hard for obtaining renewable energy from the waste. Our professionals have worked in different countries. We are also working in the sector of laser systems, solar panels, and textile and construction business.

Working Process :
 

Firstly,we put raw materials into reactor by auto-feeder,then heat the reactor with coal/ wood/natural gas/oil.

when the temperature reach around 250 degree celsius oil gas will produce.

Secondly,liquid oil will be cooled out by cooling system from oil gas,which is collected by oil tank.

Thirdly,the waste gas which can not be cooled out in normal pressure will be recycled to heat reactor,not only saving energy,but also protecting environment.

Fourthly,the dark smoke produced by heating reactor can achieve national emission standard through dual desulfurization and dusting removal device.

Fifthly,the temperature of reactor will be low after we get oil ,at this moment carbon black will be discharged automatically.

 

Lastly,when the temperature falls to 100 degree celsius,worker could put steel wire hook to reactor to take steel wire out,then another batch will be begin. 

 


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Port of Dispatch: Nahvaseva port mumbai
  • Production Capacity: 10
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




High Efficiency Pyrolysis Oil Waste Tire Plant

High Efficiency Pyrolysis Oil Waste Tire Plant

Item Code: WTP109

High Efficeency pyrolysis oil waste tire plant :
The usages of the end products:

Fuel oil:power plant factory/glass factorycement factory/ceramic fatory/aluminum factory/boiler factory

/central heating factory/painting factory

Carbon black:conveyor ban/hose and doormat/black nylon bag/rubber additive/automatic spare parts/heat isolation/black colorant in rubber materials/plastic pipes/industries rubber products/fire fighting

 Main features:

Safety:

1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of

welding seam, thus avoid explosion caused by gas leak.

2. Vacuum system will prevent oil gas from  going back to reactor and causing accident.

3. Professional thermometer, pressure gauge and safety valve.

4.It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.

 

Environment friendly:

1.Well water dedusting system can avoid black smoke.

2.The exhaust gas will be recycled for heating reactor, no gas pollution

3.Every junction of the reactor is in good sealing situation with professional sealing material.

 

Long service life:

1.Material: Q245R special steel plate ,thickness 14mm.

2. Welding: Automatic welding machine with heating treatment 

3. The service life of the reactor will be 8 -10 years

 Energy saving:

1. Well sealing for heating system , no gas leak and saving fuel.

2. The exhaust gas will be recycled for reactor heating.

3.Working process

1)Waste plastic refining flow: plastic separation → automatic feed → catalytic cracking→ oil-water separation → cooling liquid →

 crude oil → flammable gas recovery → flammable gas combustion → desufuration and dust removal

2)Waste tires refining flow: tire → automatic feed → catalytic cracking → oil-water separation → cooling liquid → carbon black emission → carbon black processing → crude oil → flammable gas recovery → flammable gas combustion → desulfuration removal


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Port of Dispatch: Nahvaseva port mumbai
  • Production Capacity: 10 ton
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Rubber Pyrolysis Plant

Rubber Pyrolysis Plant

Item Code: WTP85

Company Profile:
Anjali Exim with its unique renewable technology has come up with a concept of setting new standard in renewable energy that includes using of waste tyres as a raw material and producing green fuel oil, carbon black, steel and gas. With global warming and utilization of rubber, it has now become necessary to recycle the waste and convert it in fuel oil in such a way that it is environment friendly. This is a unique technology and can be change energy market scenario in a big way. Anjali Exim has a team of experienced and expert recycling, consulting and marketing Professionals that work hard for obtaining renewable energy from the waste. Our professionals have worked in different countries. We are also working in the sector of laser systems, solar panel, and textile and construction business.

Working process :

1). Feed the reactor with raw materials through the feeding door by labor or machine and then close it tightly.

2). Heat the reactor with coal, wood or other fuels.

3). Some harmful smoke will come out along with the heating, but it can be removed by the dedusting system.

4). The smoke from the exhaust disposal system is no different from the air. The draft fan helps to inhale the smoke from the pipe and then release it into the sky more quickly.

5). The oil gas will travel from the reactor to the gas separate, in which the heavy oil and impurities will depart from the gas due to the gravity. Then the gas will continue its journey into the depositing tank for a second separation. After that, the cleaned oil gas will run into the cooling condensing pipes in the cooling pool, where the gas will convert to liquid, the oil, and then flow into the oil tank for storage.

6). There will be some waste gas in the oil tank. It will follow the pipe over the oil tank into the cooling pool for a second condensing so that the remained oil gas could turn to oil to improve the oil yield rate.

7). As for the waste gas, that cannot transform to liquid will go to the water seal and then to the furnace for burning. It is not only environment protection but also energy conservation


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Set
  • Port of Dispatch: Nahvaseva port mumbai
  • Production Capacity: 10
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tyre Recycling Plant

Waste Tyre Recycling Plant

Item Code: WT101

Introduction:
Day by day, waste tire, waste plastic, waste rubber, waste oil cause serious environmental pollution. Most people have no idea about how to dispose of these house waste or industry waste. Burning, landfill, actually are not the right way to solve the problem. We have the honor to introduce you the green technology for waste recycling. Waste tyre recycling plant, waste plastic recycling machine, also named as pyrolysis equipment. Waste engine oil recycling machine, oil residue recycling machine

Specification :

7th Generation Tyre recycling Plant.
1) Unique design.
2) More output of oil and less Gas.
3) Efficient technology.
4) More safety devices.
5) risk free plant.

Advantages:

    1. We can get tyre oil,carbon black,and steel from waste rubber tyres and plastics.    

    2. High oil output rate 45%-55%, the rubber up to70 %.    

    3. Perfect cool effect, we have Three horizontal condensers, the cooling area up to 26.874 square meters, the          area larger, the more oil u can get.    

    4. Large capacity: 5tons / 10tons / 12tons    

    5. Safety device, we have automatic alarm bells with pressure gauge, If pressure gauge more than the pressure,         bells will ring.    

    6. Environmental protection, no pollution, no smell    

    7. 3-4 years life, 1 years warranty

Working process:   

    1. Waste plastic refining flow: automatic feeding → catalytic cracking→ oil-water separation → cooling liquid → crude oil → flammable gas recovery → flammable gas combustion → desufuration and dust removal    

    2. Waste tires refining flow: automatic feed → catalytic cracking → oil-water separation → cooling liquid → carbon black emission → carbon black processing → crude oil → flammable gas recovery → flammable gas combustion → desulfuration removal.

Working period:  

    A. Raw material feeding -- 2 hours.    

    B. 2 hours after feeding, it begins to extract oil and lasts 10 hours.    

    C.Slagging and steel wire discharge - --2 hours    

    D. No need cool down reactor, begin to next batch 


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Set
  • Port of Dispatch: Nahvaseva port mumbai
  • Production Capacity: 10
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tyre Recycling Plant

Waste Tyre Recycling Plant

Item Code: WTP80

Waste tyre recycling plant

Company Profile:

Anjali Exim with its unique renewable technology has come up with a concept of setting new standard in renewable energy that includes using of waste tyres as a raw material and producing green fuel oil, carbon black, steel and gas. With global warming and utilization of rubber, it has now become necessary to recycle the waste and convert it in fuel oil in such a way that it is environment friendly. This is a unique technology and can change energy market scenario in a big way. Anjali Exim has a team of experienced and expert recycling, consulting and marketing Professionals that work hard for obtaining renewable energy from the waste. Our professionals have worked in different countries. We are also working in the sector of laser systems, solar panels, and textile and construction business.

Technical Detail:
This is a batch process system. The wastage tyres are fed into the reactor vessel and heated under controlled amount of temperature and pressure. The process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases. These vaporized gases are passed through heat exchanges, wherein the furnace oil is condensed into liquid form. During the process, carbon black and steel are also generated. The heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process. These systems can be operated 24*7/365.


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Set
  • Port of Dispatch: Nahvaseva port mumbai
  • Production Capacity: 10
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.



Waste Tyre Recycling Plant

Waste Tyre Recycling Plant

2012 the 5th generation waste tire recycling oil machine

1.       Safety recycling plant.
2.       No pollution to air/water/earth.
3.       High oil out put rate 45%-52%.
4.       Save energy and labor. 


Waste tires/plastic pyrolysis machine for 10T Dimension of reactor: D2600mm*L6600mm*16mm(thickness) Processing Capacity:

 

10Ton  The whole pyrolysis system is composed by 13 parts, which are reactor, transmission device, catalytic chamber, cooling tube, heavy tank, oil-water separator, condenser, light oil tank, safety device, vacuum system, dedusting system, draft fan, chimney.

 

1)Overview of pyrolysis plant The two keys of pyrolysis plant are reactor and cooling system. Reactor directly decides the machine's safety and service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency. For cooling systems, there are two steps. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield. 

2)Main features : 

Ø  Safety:

1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.

2. Professional heating treatment and x-ray detection chamber are especially for welding.

3. Vacuum system will prevent oil gas from going back to reactor and causing accident.

4. Professional thermometer, pressure gauge and safety valve. 5.It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.

Ø  Environment friendly:

1.Well water dedusting system can avoid black smoke.

 2.The exhaust gas will be recycled for heating reactor, no gas pollution

3.Every junction of the reactor is in good sealing situation with professional sealing material.

Ø  Long service life:

 1.Material: Q245R special steel plate ,thickness 14mm.

2. Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.

3. The service life of the reactor will be 8 -10 years

Ø  Energy saving:

 

1. Well sealing for heating system , no gas leak and saving fuel.

2. The exhaust gas will be recycled for reactor heating .


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Set
  • Port of Dispatch: Nahvaseva port Mumbai
  • Production Capacity: 10 & 5 ton
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tyre Recycling Plant

Waste Tyre Recycling Plant

Item Code: WT011

Company Profile: Anjali Exim with its unique renewable technology has come up with a concept of setting new standard in renewable energy that includes using of waste tyres as a raw material and producing green fuel oil, carbon black, steel and gas. With global warming and utilization of rubber, it has now become necessary to recycle the waste and convert it in fuel oil in such a way that it is environment friendly. This is a unique technology and can change energy market scenario in a big way. Anjali Exim has a team of experienced and expert recycling, consulting and marketing Professionals that work hard for obtaining renewable energy from the waste. Our professionals have worked in different countries. We are also working in the sector of laser systems, solar panels, and textile and construction business. World Market Scenario: Billions of wastages are available all over the world. We can’t burn or landfill those tyres due to pollution problems. There is no any other use of these waste tyres. So, we at Anjali Exim have found a solution for this wastage tyre. We separate all content from wastage tyres and make it complete renewable process.

The Perfect Solution (Pyrolysis Process): Pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial pyrolysis is a process to treat the rubber and industrial plastic wastage as well. As a result of pyrolysis of wastage tyres one obtains, FUEL OIL (45% to 50%)The main oil product produced by our recycling application is the fuel oil that is widely used for industrial and commercial purposes. The oil has 45% to 50% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks. CARBON BLACK (30% to 35%)Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials. Carbon black produced by Pyrolysis process (CBP) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed; Electric cable jacketing Conveyor band Carrier Bands Hose and doormat Black nylon bag, Plastic pipes Rubber additive Automotive spare parts Black colorant in rubber materials Industrial rubber products Fire fightingwww.anjaliexim.com [7] info@anjaliexim.com STEEL WIRE (10% to 15%)Tyres contain steel wires and the amount ranges from 10% to 15% of the total tyre wastage. All of the steel present in the tyre can be detached after the Pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers. GAS (5% to 8%)Non-Condensable gases arise during the pyrolysis process. There are some advantages such as….. It has higher calorific value as compared to natural gas. It can be replaced where natural gas and propane are stored. The high energy gas may be utilized as a source of energy for the Pyrolysis process. The amount of gas generated in the system is 5% to 8% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 500 - 800 m³/day gas, which has an enormous energy potential when evaluated. 


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Sets
  • Port of Dispatch: Nahvaseva port mumbai
  • Production Capacity: 10 ton
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Fully Automatic 10 Tons Waste Tyre Pyrolysis Plant

Fully Automatic 10 Tons Waste Tyre Pyrolysis Plant

Item Code: WTP60

Company Profile:

Anjali Exim with its unique renewable technology has come up with a concept of setting new standard in renewable energy that includes using of waste tyres as a raw material and producing green fuel oil, carbon black, steel and gas. With global warming and utilization of rubber, it has now become necessary to recycle the waste and convert it in fuel oil in such a way that it is environment friendly. This is a unique technology and can change energy market scenario in a big way. Anjali Exim has a team of experienced and expert recycling, consulting and marketing Professionals that work hard for obtaining renewable energy from the waste. Our professionals have worked in different countries. We are also working in the sector of laser systems, solar panels, and textile and construction business.

Introducation :
Day by day, waste tire, waste plastic, waste rubber, waste oil cause serious environmental pollution. Most people have no idea about how to dispose of these house waste or industry waste. Burning, landfill, actually are not the right way to solve the problem. We have the honor to introduce you the green technology for waste recycling. Waste tyre recycling plant, waste plastic recycling machine, also named as pyrolysis equipment. Waste engine oil recycling machine, oil residue recycling machine


Working process of waste tyre recycling plant:

a.) The raw material is put into reactor, and then seal the feed inlet system.

b.) Burned the fuel material(coal,wood,natural gas or oil) in the combustion system. The reactor will slowly heat,when the temperature reach around 250 degree Celsius,it will produce oil gas. Oil gas will be processed by our technology,then gone to cooling system to cold liquid oil. The gas which can not be liquid under normal pressure,which will be send back to combustion system to instead the fuel material to burn the reactor,this also can save energy very much. After finished oil produce,the temperature of reactor will be down,at the same time,carbon black will be discharged automatically.

c.) When the temperature fall to 100 degree Celsius,worker could open the door of reactor to discharge of steel wire,and then start to another batch working.

 

Usage of Final production

A. The Usage of Final production--FUEL OIL

Fuel oil from waste tyre are used in below industries:

(1) Power plant factory

(2) Glass factory

(3) Cement factory

(4) Ceramic factory

(5) Aluminum factory

(6) Boiler factory

(7) Central heating factory

(8) Painting factory

 

B. The Usage of Final production--CARBON BLACK

Carbon black from waste tires are used in below industries:

1. Electric cable jacketing

2. Conveyor ban

3. Hose and doormat

4. Black nylon bag

5. Rubber additive

6. Automatic spare parts

7. Heat isolation

8. Black colorant in rubber materials

9. Plastic pipes

10. Industries rubber products

11. Fire fighting


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Set
  • Port of Dispatch: Nahvaseva port Mumbai
  • Production Capacity: 10 ton
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tire Pyrolysis Plant

Waste Tire Pyrolysis Plant

Item Code: WTP51

Waste tire pyrolysis plant

Company Profile: Anjali Exim with its unique renewable technology has come up with a concept of setting new standard in renewable energy that includes using of waste tyres as a raw material and producing green fuel oil, carbon black, steel and gas. With global warming and utilization of rubber, it has now become necessary to recycle the waste and convert it in fuel oil in such a way that it is environment friendly. This is a unique technology and can change energy market scenario in a big way.

waste tire pyrolysis plant Features 

  • 100% wastage tyre recycling is achieved (No churn left after the process)
  • No chemical ingredients are used in process (environment friendly)
  • During and after the process; no soil, water or air pollution is observed.
  • Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand)
  • The most cost-effective wastage tyre recycling technology in the world.
  • Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.
  • Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas.
  • The process can be applied to all rubber based materials.
  • The system creates an alternate source of energy to replace petroleum products and natural gas.
  • System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.
  • The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.
 


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Set
  • Production Capacity: 10
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Pyrolysis Plant

Pyrolysis Plant

Item Code: WTP93

Specifications of Product :

NEW DESIGN Waste Tyre Recycling Plant 
1.oil yield is 45%-50% 
2.most competitive price 
3.professional way of working.

Equipment principle and character:

The set imposes a outside force on waste rubber, whose principle is based on solid dynamics and other physics phenomena, breaking the object into smaller-sized granules. It is powder-grinding engineering unit operation. 
1. Simple technology --The equipment has a compact structure taking up little apace, high production ability.
2. Wide raw material choice -- Conventional equipments can only use steel wire tire or fiber tires for single-kind production, greatly limiting the development of raw materials. Ours can put all kinds of rubber products into production including waste shoe soles and waste rubber leftovers.
3. High automation and low energy consumption -- the whole operation can be conducted by only 4 workers, reducing cost effectively.
4. For the normal-temperature waste tire regeneration equipments developed by our company, there is no flavor, dust, waste gas, polluted water, or waste residue in the production process, entirely reaching the national environmental production standard.
5. It completely settles the issue of 100% separation of steel wire, fiber, rubber in waste tires

Project Planning & Implementation (For the 10 ton/day capacity):

Land Requirement : 1500 sq. meters
Construction Shade : 40Ft * 80 Ft = 3200 Sq.Feet
Water Required : 1000 liter per day
Power Requirement Without Autofeeder : 20 hp With Autofeeder : 35 hp
Man Power Planning : Manager-2 Technical-1 Worker-4


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Set
  • Port of Dispatch: Nahvaseva port Mumbai
  • Production Capacity: 10
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tyre Recycle Plant

Waste Tyre Recycle Plant

Item Code: WTP91

Product Description

 1.We provide oil refining plant 

 2.Turn waste into treasure 
 3.High-efficient cooling system 
 4.ISO&CE 
 5.Many safety devices 

Main features of waste tyre to oil machine

Safety:

1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of

welding seam, thus avoid explosion caused by gas leak.

2. Vacuum system will prevent oil gas from  going back to reactor and causing accident.

3. Professional thermometer, pressure gauge and safety valve.

4.It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.

 

Environment friendly:

1.Well water dedusting system can avoid black smoke.

2.The exhaust gas will be recycled for heating reactor, no gas pollution

3.Every junction of the reactor is in good sealing situation with professional sealing material.

 

Long service life:

1.Material: Q245R special steel plate ,thickness 14mm.

2. Welding: Automatic welding machine with heating treatment 

3. The service life of the reactor will be 8 -10 years

 

Energy saving:

1. Well sealing for heating system , no gas leak and saving fuel.

2. The exhaust gas will be recycled for reactor heating.


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Port of Dispatch: Nahvaseva port Mumbai
  • Production Capacity: 10 ton
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tyre Recycling Plant

Waste Tyre Recycling Plant

2012 the 5th generation waste tire recycling oil machine

1.       Safety recycling plant.
2.       No pollution to air/water/earth.
3.       High oil out put rate 45%-52%.
4.       Save energy and labor. 


Waste tires/plastic pyrolysis machine for 10T Dimension of reactor: D2600mm*L6600mm*16mm(thickness) Processing Capacity:

 

10Ton  The whole pyrolysis system is composed by 13 parts, which are reactor, transmission device, catalytic chamber, cooling tube, heavy tank, oil-water separator, condenser, light oil tank, safety device, vacuum system, dedusting system, draft fan, chimney.

 

1)Overview of pyrolysis plant The two keys of pyrolysis plant are reactor and cooling system. Reactor directly decides the machine's safety and service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency. For cooling systems, there are two steps. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield. 

2)Main features : 

Ø  Safety:

1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.

2. Professional heating treatment and x-ray detection chamber are especially for welding.

3. Vacuum system will prevent oil gas from going back to reactor and causing accident.

4. Professional thermometer, pressure gauge and safety valve. 5.It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.

Ø  Environment friendly:

1.Well water dedusting system can avoid black smoke.

 2.The exhaust gas will be recycled for heating reactor, no gas pollution

3.Every junction of the reactor is in good sealing situation with professional sealing material.

Ø  Long service life:

 1.Material: Q245R special steel plate ,thickness 14mm.

2. Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.

3. The service life of the reactor will be 8 -10 years

Ø  Energy saving:

 

1. Well sealing for heating system, no gas leak and saving fuel.

2. The exhaust gas will be recycled for reactor heating.


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Packaging Details: Wooden container




Waste Tyre Plant

Waste Tyre Plant

Equipment principle and character:
The set imposes a outside force on waste rubber, whose principle is based on solid dynamics and other physics phenomena, breaking the object into smaller-sized granules. It is powder-grinding engineering unit operation. 
1. Simple technology --The equipment has a compact structure taking up little apace, high production ability.
2. Wide raw material choice -- Conventional equipments can only use steel wire tire or fiber tires for single-kind production, greatly limiting the development of raw materials. Ours can put all kinds of rubber products into production including waste shoe soles and waste rubber leftovers.
3. High automation and low energy consumption -- the whole operation can be conducted by only 4 workers, reducing cost effectively.
4. For the normal-temperature waste tire regeneration equipments developed by our company, there is no flavor, dust, waste gas, polluted water, or waste residue in the production process, entirely reaching the national environmental production standard.
5. It completely settles the issue of 100% separation of steel wire, fiber, rubber in waste tires.


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Port of Dispatch: Nahvaseva port Mumbai
  • Production Capacity: 10
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tyre Recycling Plant

Waste Tyre Recycling Plant

Features of the plant:

  • 100% wastage tyre recycling is achieved (No churn left after the process)
  •  No chemical ingredients are used in process (environment friendly)
  • During and after the process; no soil, water or air pollution is observed.
  • Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand)
  •  The most cost-effective wastage tyre recycling technology in the world.
  • Raw material (wastage tyre) is cheap and easy to provide. These are the by-products oftyre production.
  •  Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas.
  • The process can be applied to all rubber based materials.
  • The system creates an alternate source of energy to replace petroleum products and natural gas.
  • System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.
  •  The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.).
  • During the process different vacuum values are applied in per-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Port of Dispatch: Nahvaseva port mumbai
  • Production Capacity: 10
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Pyrolysis Process of Waste Tyre Recycling Unit

Pyrolysis Process of Waste Tyre Recycling Unit

Item Code: WTP12

Anjali Exim with its unique renewable technology has come up with a concept of setting new standard in renewable energy that includes using of waste tyres as a raw material and producing green fuel oil, carbon black, steel and gas. With global warming and utilization of rubber, it has now become necessary to recycle the waste and convert it in fuel oil in such a way that it is environment friendly. This is a unique technology and can change energy market scenario in a big way.

pyrolysis process of waste tyre recycling unit

a.)  The raw material is put into reactor, and then seal the feed inlet system.

b. )Burned the fuel material (coal,wood,natural gas or oil) in the combustion system. The reactor will slowly heat,when the temperature reach around 250

degree Celsius,it will produce oil gas. Oil gas will be processed by our technology,then gone to cooling system to cold liquid oil.

The gas which can not be liquid under normal pressure,which will be send back to combustion system to instead the fuel material

 to burn the reactor,this also can save energy very much. After finished oil produce,the temperature of reactor will be down,

at the same time,carbon black will be discharged automatically.

c. )When the temperature fall to 100 degree Celsius,worker could open the door of reactor to discharge of steel wire,and then start to another batch working.

Usage of Final production

A.  The Usage of Final production--FUEL OIL

Fuel oil from waste tyre are used in below industries:

(1)Power plant factory

(2)Glass factory

(3)Cement factory

(4)Ceramic factory

(5)Aluminum factory

(6)Boiler factory

(7)Central heating factory

(8)Painting factory

B. The Usage of Final production--CARBON BLACK

Carbon black from waste tires are used in below industries:

1. Electric cable jacketing 

2. Conveyor ban

3. Hose and doormat

4. Black nylon bag

5. Rubber additive

6. Automatic spare parts

7. Heat isolation

8. Black colorant in rubber materials

9. Plastic pipes 

10. Industries rubber products

11. Fire fighting 


Main features of the Waste tyre recycling plant

1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.

2. Professional heating treatment and x-ray detection chamber are especially for welding.

3. Vacuum system will prevent oil gas from going back to reactor and causing accident.

4. Professional thermometer, pressure gauge and safety valve.

 


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/A (Documents Against Acceptance), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Sets
  • Port of Dispatch: Nahavaseva port Mumbai
  • Production Capacity: 10 ton
  • Delivery Time: 30-35 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Semi-Automatic Tyre Pyrolysis Plant

Semi-Automatic Tyre Pyrolysis Plant

Item Code: WTRP-17

Specifications of Pyrolysis plant

1) Waste Tyre Recycling Plant
2) 45-50% Fuel Oil For Heating
3) 30-35% Carbon Black
4) 10-15% Steel Wire
5) 5-8% Gas.

 

Features of the pyrolysis plant:


  • Ø 100% wastage tyre recycling is achieved (No churn left after the process)
  • Ø No chemical ingredients are used in process (environment friendly)
  • Ø During and after the process; no soil, water or air pollution is observed.
  • Ø Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand)
  • Ø The most cost-effective wastage tyre recycling technology in the world.
  • Ø Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.

World Market Scenario:

Billions of wastages are available in all over the world. We can’t burn or land fills that tyres due to pollution problems.

Input Material Tyre, Rubber, Natural Rubber, Rubber
Output: Oil: 45-50%
Carbon black: 30-35%
Steel Wire: 10-15%
Gas: 5-8%
Land Requirement: 1500 sq. Meter with 3500 sq. ft shed
Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/A (Documents Against Acceptance), D/P (Documents Against Payment)
  • Port of Dispatch: Nahvaseva port Mumbai
  • Production Capacity: 10 ton
  • Delivery Time: 35-40 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tire Pyrolysis Plant

Waste Tire Pyrolysis Plant

Working process of waste tire pyrolysis plant:

a.)  The raw material is put into reactor, and then seal the feed inlet system.

b. )Burned the fuel material(coal,wood,natural gas or oil) in the combustion system. The reactor will slowly heat,when the temperature reach around 250 degree Celsius,it will produce oil gas. Oil gas will be processed by our technology,then gone to cooling system to cold liquid oil. The gas which can not be liquid under normal pressure,which will be send back to combustion system to instead the fuel material to burn the reactor,this also can save energy very much. After finished oil produce,the temperature of reactor will be down,at the same time,carbon black will be discharged automatically.

c. )When the temperature fall to 100 degree Celsius,worker could open the door of reactor to discharge of steel wire,and then start to another batch working.

 

Usage of Final production

A.  The Usage of Final production--FUEL OIL

Fuel oil from waste tyre are used in below industries:

(1)Power plant factory

(2)Glass factory

(3)Cement factory

(4)Ceramic factory

(5)Aluminum factory

(6)Boiler factory

(7)Central heating factory

(8)Painting factory

 

B. The Usage of Final production--CARBON BLACK

Carbon black from waste tires are used in below industries:

1. Electric cable jacketing 

2. Conveyor ban

3. Hose and doormat

4. Black nylon bag

5. Rubber additive

6. Automatic spare parts

7. Heat isolation

8. Black colorant in rubber materials

9. Plastic pipes 

10. Industries rubber products

11. Fire fighting 


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Set
  • Port of Dispatch: Nahvaseva port Mumbai
  • Production Capacity: 10
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tire Recycling Plant

Waste Tire Recycling Plant

High oil yeild tire pyrolysis plant

 

Ø Specification :

1.16mm thickness 
2.environmental friendly 
3.energy saving 
4.alarm system

The main part of the device:

 

(1) reactor: Using Q345 boiler steel and the thickness is 16mm.

(2) oil reacting tank:The first step for preciptating.

(3) depositing tank:The second step for preciptating so that the oil gas will be refined.

(4) oil tank:It's used to store the crude oil

(5) cooing pipe:The oil gas will be cooled down and become liquid oil finaly.

(6) gas seperate:The impurities will deposit at the bottom of the gas seperate.

(7) impact deduster collector:The first step to clear the impurities.

(8) water film cyclone:The second step to clear the impurities.

(9) chimney:The smoke without pollutants will release into the air from the chimney.

 

The advantages of our machine:

 

(1)The material of products use Q345R which garantee the quality and the thicknees is 16mm so that it can extend its service life.

(2)The energy saving is an obvious feature of our device.After two hours' burning you don't have to add any fuel,because the waste gas from the burning will be used to be the new fuel and then you will save your fuels.

(3)Eenvironmental protection is another advantage of our machine.Our machines have two steps to remove dust.The first dust removal equipment is impact deduster collector and the second step to remove dust is to use the water film cyclone.Through this two times dust removal,the clean gas finaly release into the air.

(4)Safety is the most important.In order to ensure the safe operaion ,our device set up safe equipments,such as  

alarm, safety valves, thermometer, pressure gauge and safety valve.


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Port of Dispatch: Nahvaseva port mumbai
  • Production Capacity: 10 ton
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tire to Oil Plant

Waste Tire to Oil Plant

Waste tire to oil plant :

 

The Perfect Solution (Pyrolysis Process) of tyre pyrolysis plant :

Pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial Pyrolysis is a process to treat the rubber and industrial plastic wastage as well.

As a result of pyrolysis of wastage tyres one obtains,

 

FUEL OIL (45% to 50%) of tyre pyrolysis plant

The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 45% to 50% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.

 

CARBON BLACK (30% to 35%) of tyre pyrolysis plant

Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% of the total amount of scrap tyres recycled in the system.

 

Carbon black produced by Pyrolysis process (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed;

 

· Electric cable jacketing

· Conveyor band

· Carrier Bands

· Black nylon bag, Plastic pipes

· Rubber additive

· Automotive spare parts

· Black colorant in rubber materials

· Industrial rubber products

 

STEEL WIRE (10% to 15%)

Tyres contain steel wires and the amount range of 10% to 15% of the total tyre wastage

 

GAS (5% to 8%)

Non-Condensable gases arise during the pyrolysis process.

 

Technical Detail of waste tire to oil plant :

 

This is a batch process system.

 

The wastage tyres are fed into the reactor vessel and heated under controlled conditions of temperature and pressure.

 

The process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases.

 

These vaporized gases are passed through heat exchanges, where in the furnace oil is condensed into liquid form.

 

During the process, carbon black and steel are also generated.

 

The heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process.

 

These systems can be operated 24/365.


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment)
  • Port of Dispatch: Nahvaseva port mumbai
  • Production Capacity: 10 ton
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Generation Waste Tire Pyrolysis Plant

Generation Waste Tire Pyrolysis Plant

Company Profile:

Anjali Exim with its unique renewable technology has come up with a concept of setting new standard in renewable energy that includes using of waste tyres as a raw material and producing green fuel oil, carbon black, steel and gas. With global warming and utilization of rubber, it has now become necessary to recycle the waste and convert it in fuel oil in such a way that it is environment friendly. This is a unique technology and can change energy market scenario in a big way. Anjali Exim has a team of experienced and expert recycling, consulting and marketing Professionals that work hard for obtaining renewable energy from the waste. Our professionals have worked in different countries. We are also working in the sector of laser systems, solar panels, and textile and construction business.
 

Main characters of  7th generation automatic waste tire pyrolysis plant:

·         1.Heating system

 

Reactor

Using Q345R boiler steel and the thickness is  and 16mm,the thickness would be changed according the customers'requirments. The main engine use horizontal-type of 360°structure-0.4 r/min

·         2.Separation system

        Catalyst chamber and oil water separator

        Depart the heavy oil and impurities from the oil gas to purify the oil.

 

·         3.Condensing system

 

Generally speaking , for all the raw material all be finished by heating to gasification and cracking, and then cooling to get oil, so the key is the relationship between the yield rate and condensation. So the best and easy way is to improve the condenser cooling effect so as to get higher yield rate.

 

·         4.Dedusting system

 

    Complete dust removal system

 

    Desulfurization dedusting:remove the sulphur(when use coal as fuel) and dust

 

    Water purification: for the second removal.

 

·         5.Waste gas recycles system

 

    Gas collecting system

 

In the process of refining oil, when the gas is heated up to 150 , it will produce a large amount of gasCH4& C4H8 ,which cannot convert to liquid at normal temperature and normal pressure. However, these gases can be used as fuel, which is not only environment protection but also energy conservation

 

·         6.Carbon black recycles system

 

 Vacuum carbon black slagging system

The solid residual will be left after the catalyst splitting from scrap plastic, approximately take up 5% of the waste tire.

 

Its main component is the black carbon, which can be used as raw materials in industry, as well could be mixed with the pulverized coal ash to produce the raw material of the thermal power plant, and also could be applied to the manufacturing of the pulverized coal ash brick (one kind of environmental protection building material. 


Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Set
  • Port of Dispatch: Nahvaseva port Mumbai
  • Production Capacity: 10
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.




Waste Tyre Recycling Plant

Waste Tyre Recycling Plant

Item Code: WTP94

Waste Tyre Recycling plant Feature :

· 100% wastage tyre recycling is achieved (No churn left after the process)

· No chemical ingredients are used in process (environment friendly)

· During and after the process; no soil, water or air pollution is observed.

· The most cost-effective wastage tyre recycling technology in the world.

· Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas.

Input Material

Tyre, Rubber, Natural Rubber, Rubber

Output: Oil:

45-50%

Carbon black:

30-35%

Steel Wire:

10-15%

Gas:

5-8%

Land Requirement:

1500 sq. Meter with 3500 sq. ft shed

 

Equipment Model

AZ – 150

Material

Plastic rubber (tyres) life garbage

Structure

Horizontal tyre revolves

Capacity For One Batch

About 8-10 tons wastage tyres

Operating Mode

Intermittent Operation

Type Of Drive

External Annual Gear Drive

 

Safety :

1) Pressure gauge, alarming device, safe valve.

2) We have anti-clogging device, in case of jam, there will be automatic alarming, automatic exhaust and automatic decompression.

3) With proprietary vacuum system, it is much safer on condition of negative pressure.

4)With auto welding machine, it can not only greatly improve working efficiency but also , guarantee the welding quality.

 

Energy Saving :

1) Exhaust gas recycle to furnace.

2) Continuous feeding with automatic feeder, no gas leak.

3) Convienent, easy and waste to best plant.

Other Information
  • Pay Mode Terms: L/C (Letter of Credit), D/P (Documents Against Payment), T/T (Bank Transfer)
  • F. O. B. Price Order: 1 USD
  • Minimum Order Quantity: 1 Set
  • Port of Dispatch: Nahvaseva port Mumbai
  • Production Capacity: 10
  • Delivery Time: 45 days
  • Packaging Details: Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea






Contact Us
Anjali Exim
Mr. Paresh Rathod (Marketing Manager)
No. 520 To 527, Poddar Arcade, Khand Bazaar, Varachha Road
Surat - 395006, Gujarat, India

Contact via E-mail


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